Design of the electric propulsion system for dumper trucks

Abstract

This article designs a high-efficiency electric propulsion system for industrial trucks, such as dumper trucks. This design proposes using an alternative energy storage system of green H₂ hydrogen to reduce emissions. This design determines the propulsion systems' technical and power requirements, starting with each vehicle's driving and duty cycles. For this analysis, a longitudinal dynamic model is created, with which the behavior of the energy conversion chain of the propulsion system is established. The evolutionary methodology analyzes the dynamic forces of vehicle interaction to size the propulsion system's components and the storage system. Using green H₂ as fuel allows an energy yield three times higher than diesel. In addition, using this green hydrogen prevents the emission of 264,172 kg of CO₂, which the dumper emits when consuming 1,000 daily gallons of diesel within its working day.